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Aluminium Brazing

Aluminium Brazing

Aluminum brazing is a technically demanding process due to the narrow thermal window between the melting point of the base material (aluminum, approximately 660°C) and that of common filler alloys, which typically melt only 30-50°C higher. This limited margin requires precise thermal control, as even minor deviations may compromise the structural integrity of the component.

To ensure high-quality results, the heating process must deliver uniform temperature distribution, accurate thermal cycles, and excellent repeatability. These factors are particularly critical in applications such as heat exchangers, HVAC systems, and aerospace assemblies, where reliability, performance, and conformity to standards are essential.

Induction heating is particularly well-suited for aluminum brazing, as it provides fast, localized heating without direct contact. This allows for targeted energy delivery, minimizing the risk of overheating surrounding materials or altering the metallurgical structure of sensitive parts.

When integrated with the [xxxx] Master Controller, [xxxx] induction systems offer the level of precision, power stability, and sensitivity required for demanding brazing operations. The Master Controller enables operators to define dynamic heating profiles and execute controlled thermal cycles that closely match the optimal brazing curve for each specific alloy and component geometry.

This advanced control capability results in consistent joint quality, improved process repeatability, and greater operational safety. In addition, the system continuously monitors thermal deviations and provides real-time alerts, supporting full traceability and compliance with aerospace manufacturing and quality assurance standards.

Aluminium Brazing

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